Lean Six Sigma Black Belt Training
Introduction
Black Belts are highly trained individuals in Lean Six Sigma tools and methodology. They are valuable resources within an organization to solve complicated and cross functional type of projects. They can also serve as mentors to Lean Six Sigma projects lead by Green Belts.
Objectives
The objective of this training program is to equip and train individuals on advanced level skills in analysing and improving processes using the Lean Six Sigma tools and methodologies.
Target Audience
Business leaders such as Managers, Section Managers and Senior Engineers who are assigned to carry out complicated and usually cross functional Lean Six Sigma projects. Participants should preferably have at least a diploma in their education.
Course Content
Phase 1: Define and Measure
• Lean Six Sigma Overview
• The DMAIC Improvement Process
• Project Chartering
• Voice of Customers
• Understanding and Describing Variation
• Graphical Tools
• Probability and Distribution
• Introduction to Minitab**
• Measurement System Analysis
• Data Collection Plan
• Process Capability
• 8 Wastes
• Value Stream Mapping
Phase 2: Analyze and Improve
• Cause and Effect Analysis
• Failure Mode Effect Analysis
• Confidence Level and Confidence Interval
• Hypothesis Testing
• Analysis of Variance
• Chi-square Test of Independence
• Correlation and Simple Linear Regression
• Binary Logistic Regression
• Data Analysis Workshop
• 5S Workplace Organization
• Standard Operations – TWI
• Set-up Reduction (SMED)
Phase 3: Improve
• Theory of Constraint Management
• Flow Based Manufacturing and Cell Design
• Pull System with Kanban
• Lean Exercise
• Multi-Linear Regression
• Introduction to DOE
• 2 Level Design Matrices – Full & Fractional Factorial
• Solutions Identification
• Selecting Best Solution
• Solution Evaluation and Implementation Planning
Phase 4: Improve and Control
• Response Surface Methodology
• Catapult Exercise
• Process Management Plan
• Variable Control Charts
• Attribute Control Charts
• Mistake Proofing (Poka-Yoke)
• Total Productive Maintenance
• Effective Project Presentation Skills
**MINITAB software will be the official software used during the training.
Duration
20 days – 1 week/phase